Where Can I Use APâ„¢ Foil with NFPA 285 Approval?

PolyisoÌýboard insulation offers one of the highest R-values per inch of any insulating material available to the commercial market, making it an attractive option for many builders. However, unlike fibrous insulationsÌýsuch asÌýmineral wool or fiberglass that are inherently non-combustible,ÌýpolyisoÌýis a plastic foam, making it more likely to burn. As a result, one of the most common questions we get about ourÌýpolyisoÌýboards,ÌýAPâ„¢ Foil-Faced Foam SheathingÌýandÌýCI Max®, isÌýwhether or notÌýit can be used in a
non-combustible or rated wall assembly.ÌýÌý

To navigate this question, we must first explore how insulation materials are tested for fire resilience. Since exterior insulation,Ìýlike APâ„¢ Foil-Faced Foam Sheathing or CI Max®,Ìýis not the only component in a wall system,Ìýthe material must be testedÌýas part of a completeÌýwallÌýassembly using the NFPA 285 test method.ÌýThis helps ensure that the material is tested in the same manner that it would be installed and used in a real-world application.ÌýThe objective of this test is toÌýevaluate how well exterior wall assemblies with combustible componentsÌýcanÌýresist flameÌýspread. The goalÌýis to ensureÌýthat buildings will be built in a manner thatÌýlimits flame propagation through the exterior wall of a building during a fire.ÌýÌý

The NFPA test exposes complete wall assemblies to controlled flames to explore how quickly and under what conditions the flame spreadsÌýthroughÌýthe assembly. During this test, researchers lookÌýnot onlyÌýat how far the flames spread butÌýalso atÌýhow the wall componentsÌýareÌýimpacted by the flamesÌýas well asÌýthe temperature rise within the assembly.ÌýThey are looking to verify that the insulation material,Ìýas well as the wall components,Ìýremain mostly intact with minimal melting or charring.ÌýÌý

APâ„¢ Foil-Faced Foam SheathingÌýand CI Max have each beenÌýapproved for useÌýin 9 different wallÌýcladding assemblies.ÌýDuring theÌýNFPA 285Ìýtesting,Ìý3.5â€� of APâ„¢ Foil-Faced FoamÌýSheathingÌýor 3.5â€� of CI Max wasÌýinstalledÌýas continuous insulation for use under the cladding systems listed below:ÌýÌý

  1. Brick: Standard 4 inch thickÌýÌý
  2. Stucco: Minimum ¾ inch thickÌýÌý
  3. Stone Veneer:ÌýMinimum 2-inch thick; limestone or natural stone veneerÌýÌý
  4. Terra Cotta Cladding:ÌýMinimum 1 ¼ inch thick; any terracotta cladding systemÌýÌý
  5. Precast Concrete Panels or Concrete Masonry Unit (CMU):ÌýMinimum 1 ½ inch thickÌý
  6. NEWÌýAutoclaved-Aerated Concrete (AAC) panelsÌý
  7. NEWÌýThin Brick System:ÌýMinimum ¾-inch thickÌýÌý
  8. NEWÌýUninsulated Fiber Cement Board:ÌýMinimum ¼-inch thickÌýÌý
  9. NEW Solid Metal Panels: Minimum 3-mm thick; steel, aluminum, copper, etc.ÌýÌý

TheÌýtestÌýassembly was constructed and testedÌýfirstÌýwith the weakest exterior cladding system: 3mm thick aluminum panels.Ìý An engineering judgment wasÌýthenÌýmade by a qualified,Ìýthird-party engineering testing firm to include additional approvals for systems with comparable or lesserÌý(better performing)Ìýfire propagation characteristics. This is industry standardÌýpracticeÌýfor developingÌýaÌýgreater scope for each assembly test. The objective isÌýto afford designers the widest palette of materials to use with a significant safety factor applied.Ìý

APâ„¢ Foil-Faced Foam Sheathing and CI MaxÌýexceededÌýall NFPA 285 test requirements.ÌýAs a result, we canÌýconfidentlyÌýsay that using JM’sÌýpolyisoÌýinsulation boards as one of the components in an NFPA 285 tested and approved wall assembly, will meetÌýthe most restrictive commercialÌýbuilding code requirements.ÌýÌý

ThisÌýtestingÌýallows building designers to capitalize on the excellent insulating properties ofÌýpolyisoÌýinsulationÌýboards under a variety of differentÌýexteriorÌýveneers, including solid metal panels,Ìýwith the knowledge that they will be in full compliance with the latestÌýbuilding fire codes.ÌýAsÌýdesigners and architects look for new ways to improve building efficiency, materials with exceptional
R-values, likeÌýpolyisoÌýinsulation boards, will help pave the way for more energy-efficient structures. By using tests like NFPA 285, we can helpÌýbuild safer wall assemblies that help maximizeÌýthe energy efficiency of the building.ÌýÌý

For more information about NFPA 285 approved wall assemblies, please visit ÌýÌý